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CUSTOM EQUIPMENT / ROLLING-FILM BLOOD BAG

A custom equipment system for roll-film feeding, heat-transfer printing, component positioning and high-frequency welding, with waste-edge removal and automatic unloading.

Equipment photo included in the rolling-film blood bag welding quotation
SUPPLIER QUOTATION / EQUIPMENT PHOTO

Blood bag
welding automation

Roll-film feeding · High-frequency welding · Automatic unloading

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QUOTED TECHNICAL TARGETS

Documented line
parameters.

900 pcs/hourCapacity target · two bags per welding operation
≥99.3%Finished-product-rate target
≤0.0005%Sealing-leakage target
≥88.5%Equipment-utilization target
Equipment envelope
7537 × 4003 × 2400 mm
Final size subject to the final equipment.
Utilities
AC 380/420 V, 50/60 Hz
Compressed air: 0.5–0.7 MPa
Bag-head welding output
20 kW
Welding frequency
27.12 MHz ±2%

DOCUMENTED PROCESS SCOPE

Coordinate the film,
the parts and the weld.

01 / FILM FEEDING

Feed and guide the film

Two roll-film feeds, air-expanding shafts, motor drive, deviation correction, buffer rollers and position sensing are described.

02 / DRAWING & PRINTING

Pull and print the film

Clamping and synchronous-belt pulling work with film correction, followed by servo-controlled heat-transfer printing.

03 / PARTS & WELDING

Position parts and weld

Tube and accessory feeding, manipulator positioning between the films, pipe-seal and bag head/tail welding, and die-temperature control are described.

04 / FINISHING

Remove waste and unload

Waste-edge tearing and automatic unloading are described, with product routing to a conveyor or collection box.

ENGINEERING EVIDENCE

Layout, motion
and control.

CONTROL ARCHITECTURE

Parameters you
can monitor.

The quotation describes PLC and touch-screen monitoring, real-time current, pressure and position feedback, upper/lower current alarms, three-level user permissions and storage for 20 parameter sets.

Welding pressure
1000–12000 N, digitally adjustable
Welding speed
1–100 mm/s
Position repeat accuracy
±0.01 mm
Welding time
0.1–5 s
Current control
Manual or automatic following; ±0.05 A accuracy
Listed component options
SMC/FESTO, Keyence/Omron/SICK, Mitsubishi/Siemens, Panasonic/Siemens, Yamaha and THALES

The slash-separated brands are alternatives listed in the quotation; they are not presented as a simultaneous installed bill of materials.

DOCUMENTED SCOPE

Start with
the welding system.

This documented scope includes film handling, printing, component positioning, high-frequency welding, waste-edge removal and unloading. It does not document blood filling, sterilization, final packaging or regulatory validation.

START A PROJECT

Tell us what you need
to manufacture.

Share your product, process and automation goal.

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CUSTOM PROJECT / B22 LAMP CAP

A closer look at the process.

B22 project video

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