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B22 lamp cap and injection molding equipment overview from the supplied project materialsB22 / EQUIPMENT OVERVIEW
DOCUMENTED PROJECT SCOPE

B22 48-Cavity Lamp Cap Automation

A B22 lamp-cap injection-molding cell with automated feeding, robotic mold loading, part unloading and runner handling.

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TECHNICAL PROPOSAL SPECIFICATIONS

Injection cell
configuration.

Figures shown are technical proposal values for the B22 project.

48 cavitiesCold-runner mold
20 sSpecified molding cycle
8,000 pcs/hProposal capacity
1–2 operatorsStaffing target

DOCUMENTED PROCESS

Feeding to
runner recovery.

  1. 01Vibratory feeding
  2. 02Automatic arrangement
  3. 03Robot mold loading
  4. 04Injection molding
  5. 05Part and runner unloading
  6. 06Runner crushing

ENGINEERING CONFIGURATION

ROBOT HANDLING

Five-axis servo robot

Maximum load
15 kg
Vertical stroke
900 mm
Pull-out stroke
600 mm
Traverse travel
1,540 mm
Empty cycle
8.8 s

MOLD AND MATERIAL

48-cavity cold-runner mold

Mold frame
No. 50 steel
Mold core
S136
Feed point
Single feed point
Specified materials
PBT, PC and other materials
Runner handling
JY-3HP crusher listed in the proposal

EQUIPMENT AND TOOLING

Close-up photograph of tooling and metal lamp caps in the B22 automation project
TOOLING DETAILClose-up of tooling and metal lamp caps from the B22 automation project.
Metal lamp caps positioned in parallel feed tracks
PART HANDLINGParallel tracks for metal lamp caps.

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Tell us what you need
to manufacture.

Share your product, process and automation goal.

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CUSTOM PROJECT / B22 LAMP CAP

A closer look at the process.

B22 project video

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